Smart Kaifeng

Leading the Digital Transformation

Powered by 5G, AI, and Digital Twin technologies, Kaifeng seamlessly integrates its MOM+ platform to deliver synchronized, end-to-end digital management across the entire product lifecycle and enterprise operations.

Pioneer

The specialty paper industry's first "Enterprise Digital Brain" powered by multimodal AI large models.

Transparent

A smart management and transparent factory operations platform built on Digital Twin technology.

Synergy

Seamless industrial data management driven by cloud-edge-device collaboration.

Minutes

To trace any roll back to its raw material batch

Quality Control

Quality, Proven by Data

Quality isn't just a promise; it's a verifiable system. Powered by our MOM+ digital quality platform, every roll of paper is manufactured, tested, and documented under unified standards from raw material intake to final delivery.

Quality, Proven by Data

Real-Time Monitoring & Automated Interception

Real-time monitoring instantly detects deviations, triggering automated alerts to lock non-compliant products and prevent downstream defects.

Immutable Data Archiving

All production data—machine parameters, test results, and operational logs—are automatically linked, immutable, and permanently archived.

Minute-Level Traceability

Within minutes, any product can be traced backward to its exact raw material batch or forward to its delivery destination. The quality history of every single roll is fully transparent and traceable.

Achievement: Recognized as a Zhejiang Provincial Smart Factory, our quality control capabilities are endorsed by both industry leaders and government authorities.

Traceability Map

The Digital Quality Journey of a Paper Roll

End-to-end data visibility and quality traceability from raw material to delivery.

Raw Material Intake

Batch NumbersSupplier InfoInspection Results

Pulping Process

Pulp RatioConsistency DataBeating Degree

Paper Machine Production

Machine ID SpeedTemp & Pressure Curves

Quality Inspection

Grammage Moisture Strength Pass / Fail Results

Raw Material Intake

Entry Date Location Weight Specifications

Shipping & Delivery

Dispatch Time Customer Name Tracking Number
End-to-End Quality Management

End-to-End Quality Management

Every step is integrated into our digital QC system for standardized lifecycle quality assurance.

Bidirectional Traceability

Bidirectional Traceability

Forward trace from material batches to finished rolls; backward trace from customer feedback directly to machines and raw materials.

Dynamic Operational Visibility

Dynamic Operational Visibility

Real-time visualization of production metrics, resource usage, and system alerts enables proactive shop-floor management.

Analytics & Optimization

Analytics & Optimization

Automated aggregation of multi-dimensional quality data drives continuous optimization.

Why Kaifeng

The Kaifeng Advantage

End-to-end transparency from order placement to final delivery.

Our Advanced Planning and Scheduling (APS) system coordinates delivery dates, production capacity, and material constraints to generate optimal production schedules in minutes. It dynamically responds to order changes, boosting scheduling efficiency by over 90% and ensuring rock-solid delivery commitments.

Our MES system deeply integrates with Digital Twin technology to create a 1:1 3D model mirroring real-time production. Production timestamps, machine IDs, process parameters, and QC results for every batch are automatically linked, guaranteeing absolute traceability.

An automated alert system continuously monitors equipment parameters. It identifies anomalies, triggers tiered alerts, and initiates proactive interventions to maintain operational stability.

Pioneering the paper industry's first AI Large Language Model for customer service, we ensure client requests and order adjustments are instantly recognized and routed to the right personnel.

  • APS Smart Scheduling

    [01]
  • MES & Digital Twin Integration

    [02]
  • Proactive Alert Management

    [03]
  • AI-Powered Customer Response

    [04]

Our Advanced Planning and Scheduling (APS) system coordinates delivery dates, production capacity, and material constraints to generate optimal production schedules in minutes. It dynamically responds to order changes, boosting scheduling efficiency by over 90% and ensuring rock-solid delivery commitments.

Our MES system deeply integrates with Digital Twin technology to create a 1:1 3D model mirroring real-time production. Production timestamps, machine IDs, process parameters, and QC results for every batch are automatically linked, guaranteeing absolute traceability.

An automated alert system continuously monitors equipment parameters. It identifies anomalies, triggers tiered alerts, and initiates proactive interventions to maintain operational stability.

Pioneering the paper industry's first AI Large Language Model for customer service, we ensure client requests and order adjustments are instantly recognized and routed to the right personnel.

Green Manufacturing

Visible Sustainability

Visible Sustainability

Solar Power Integration

Our facility features comprehensive rooftop distributed photovoltaic (PV) systems, converting sunlight into clean energy. This significantly reduces our reliance on fossil fuels, steadily increasing the proportion of green electricity in our production.

Precision Energy Management (EMS)

Our Energy Management System (EMS) monitors real-time plant-wide consumption of electricity and steam. This provides dynamic data visualization and precise scheduling, allowing us to optimize our energy strategies through digital innovation.

Certified Green Factory

Officially recognized as a Provincial Green Factory. Guided by global carbon neutrality goals, we are committed to steadily reducing our overall energy consumption and carbon emission intensity.